Top Rotogravure Printing Machine Manufacturer from Ahmedabad, India
Ishan International is one of the prominent Rotogravure Printing Machine manufacturer in India, which provides high-performance printing machines to industries that need precision, speed, and high-quality prints.
Our machines can provide uniform performance on a broad variety of materials such as films, foils, laminates, paper, and cardboard.
What is a Rotogravure Printing Machine?
A Rotogravure Printing Machine is an industrial printing process utilizing an Intaglio printing process, in which images are engraved on cylinders. The ink is contained in these engraved cells and then transferred onto the substrate using a pressure roller. It is a high-resolution, sharp, and vibrant printing technology, which is suitable for large-scale industrial production.
How the Gravure Printing Press Works?
In rotogravure printing, the image is directly engraved onto a cylinder Printing plate (Usually steel with copper). Then we will fill it with ink in the engraved cells that would be transferred to the substrate. The doctor blade will remove any excess ink. The impression roller will engage with the gravure cylinder, and, applying pressure to the substrate, will transfer the ink to the material.
Rotogravure Printing Machine Supplier & Exporter
Ishan International is one of the top suppliers and exporters of rotogravure printing machines that operate at high speed. We manufacture our products in India and provide our customers with highly efficient and economical solutions for flexible packaging, PET, BOPP, and foil printing.
Technical Specification | |||||
| MODELS | IROTO-2 COLOR | IROTO-4 COLOR | IROTO-6 COLOR | IROTO-8 COLOR | IROTO-10 COLOR |
Printing Possibilities | 2 Color | 4 Color | 6 Color | 8 Color | 10 Color |
| Web Width* | 500mm to 1600mm | ||||
Max Cylinder Circumference | 350mm to 800mm | ||||
Mechanical Speed** | 150 to 250 meters/minute | ||||
Reason for Choosing Us
- High-Speed: Fast machines are used to print in high volume.
- Regularity in Print Quality: Cylinders are precisely engineered to have a consistent color density.
- Versatile Material Printing: Works with plastic films, paper, aluminum foils, and laminates.
- Reliable and Durable: Long-lasting cylinders and a strong structure to use when doing frequent print runs.
- Multi-Color Printing Option: Print multi-color designs in one printing run.
Our high-speed machineries are built on large volume production, fast production, smooth running, and low downtime.
Multi-color rotogravure machines are offered by us to create vivid, multi-layered prints, which are best suited in high-quality packaging and high-quality labels.
Custom Rotogravure Printing Machines
We produce flexible rotogravure machines that meet your business needs, such as variable width, variable speed, and variable control systems.
Our Components
- Gravure Cylinder: Well cut with high-quality image transfer
- Doctor Blade: Cleans up any spare ink so that it prints.
- Ink Fountain: Provides the cylinder with a steady stream of ink.
- Impression Roller: Rolls ink onto the substrate.
- Drying System: High-speed operation, quick-dry technology.
- Unwinding & Rewinding Units: Smooth feeding and collection of substrates.
|| ..... Silent Features ..... ||
- Registration Control : Motorized
- 5 Drive System for Unwinder, lnfeed, Main Drive, Outfeed & Rewinder.
- Safety Chuck & Air Shaft.
- System at ‘S’ Roll for quick repeat job Setup.
|| ..... Optional Accessories ..... ||
- Web Video System
- Auto Registration Control System
- Repeat Up to 1100 mm
- Auto Turret System
- Shaft less Cylinder Loading System
- Ink Circulation Pump
Application
- Flexible Packaging (Snacks, Dairy Snack, Frozen Food Pouches)
- Label and Sticker Printing
- Gift Wraps and Decorative Sheets
- Pharmaceutical and Cosmetic Packaging
- Tobacco and Confectionery Packaging
Advantages Of Rotogravure Printing Machine
- Professional Print Quality — Rich, Clean, and Sharp Images
- Durability of Cylinders for long print runs
- Cost-effective for high-volume production
- Compatibility with diverse substrates like PET, BOPP, PVC, LDPE, etc.
- Automation and quick setup reduce downtime and labor
|| ..... Technical Specification ..... ||
Available Models
IROTO-2 COLOR | IROTO-4 COLOR | IROTO-6 COLOR | IROTO-8 COLOR | IROTO-10 COLOR
Mechanical Speed
At the maximum production level, these machines achieve operation speeds between 150 to 250 meters per minute without compromising print quality.
Unwind/Rewind Capability
The system includes a durable design for handling wrapping and unwinding substrates from 1000 mm diameters through shaftless or air shaft configurations.
Tension Control
The Web Tension Control System regulates substrate tension automatically from start to finish, improving print registration efficiency while reducing material waste.
Registration Control
Thanks to Automatic Registration Control it runs with PLC integration and uses servo motors or line sensor technology to achieve perfect color alignment.
Power Requirement
The final power setup of the chosen machine will depend on all elements we select for customization.
Cylinder Circumference
The system enables flexible print repeat sizes because it works with printing cylinders between 350 mm and 800 mm in diameter.
Web Width Range
The entire range of available models accepts printing substrates between 500 mm to 1600 mm in width, thereby accommodating multiple printing needs.
Drying System
The drying system provides three operation methods consisting of Hot Air and Electric and Gas functions that users can configure based on production needs.
Drive System
The system achieves thorough power control through advanced vector drive technology that supports power regulation by AC or Servo motor operation.
Ink Circulation
The device contains automatic ink delivery technology and pneumatic or electric pumps to keep ink moving steadily through the system.
Printing Material
The machine functions well with LDPE, HDPE, BOPP, PET, Paper, Foil and Laminates as printing materials.
FAQs
PET/BOPP/PE-compatible Compatible with 10-400μ thick PET/BOPP/PE films, paper rolls, aluminum foils, and laminates in vest bags, clothes packaging, and high-volume magazine/cardboard printing.
Ishan models can run to 300 meters per minute with stepless speed control, automatic registration and turret unwinders to 1020mm diameter to run in high volume continuously.
Get a tailor quote to have stack/CI/shaftless models quoted (₹50-150 lakhs range is the usual range). Factors: colors (4-12), drying type (electrical/gas) and width (800-1500mm).
Clean/dry, prevent scratches, plate copper-plated steel cylinders to last long, pneumatic cleaning. Ishan offers maintenance kits of 0135-285mm cylinders.
Rotogravure is superior in high volume (300m/min, continuous density) on packaging; flexo is more applicable in short-runs. Hybrid flexo-rotogravure by Ishan is available on bags/laminates.
Ishan International Ahmedabad produces high quality rotogravure printing machines with 4-12 color stations, auto tension control and corrosion-resistant constructions for the food packaging converters in other parts of the world.
Variants: hot air, infrared (IR), ultraviolet (UV), thermic fluid or gas dryers with glass wool insulation to avoid heat loss between color stations.
Rotogravure Printing Machines can be used to print on:
- BOPP films
- PET films
- PVC films
- LDPE & HDPE
- Laminated films
- Aluminium foil
- Paper substrates
The majority of the machines are offered in color station 2 to 10, which enables printing of multiple colors with accurate registration.
Rotogravure printing involves accurate transfer of the ink with the help of engraved metal cylinders, hence suitable in longruns and high quality graphics. Flexographic printing relies on flexible relief plates and is normally better adapted to shorter runs.
The key advantage of a Rotogravure Printing Machine is that it can achieve high-speed, high-quality, and consistent printing at high production volumes, hence suitable when used in flexible packaging.
- Machine build quality
- Tension control system is operated by a servo.
- Registration accuracy
- A drying system that has low energy consumption.
- Spare part assistance and after-sales.