rotogravure printing Machine - make in india

Rotogravure printing machines, types, with technical specifications

There are many variations of Rotogravure Printing Machine based on the production capacity, printing material, and level of automation. Each of the types has its own industrial and commercial uses, like flexible packaging, publishing, and decorative printing.

The large categories of rotogravure printing machines are described below:

rotogravure-printing-machine

1. Standard Rotogravure Printing Machine

It is the most widely used gravure press in general-purpose packaging and publication printing.

Application: Food wrappers, pouches, magazines, brochures, and catalogs.

Technical Specification

Printing Speed200–300 m/min
Printing Width600–1500 mm
Printing Stations2–8 colors
Web MaterialBOPP, PVC, Aluminum Foil, PET, Paper.
Drying SystemRecirculation of Hot Air.

2. High-speed Rotogravure Printing Machine

Intended to be used for mass production and long printing jobs where time is a factor and consistency is needed.

Uses: Packaging in large volumes which is flexible, newspapers, and ornamental laminates.

Technical Specification

Printing Speed350–500 m/min
Printing Width800–1800 mm
Printing Stations6–10 colors
Drying SystemHigh efficiency heat recovery, high power hot air/IR drying.
Control System

Automatic Web Alignment + Advanced PLC & HMI

Features: Tension control is closed loop, servo drive technology.

3. Rotogravure Type of Printing Machine

In this one, the printing units are arranged in piles. It is small and economical.

Uses: labels, wallpapers, wrapping gifts, ornamental prints.

Technical Specification

Printing Speed150–250 m/min
Printing Width500–1200 mm
Printing Stations2–6 colors
Drying SystemHot air tunnel
Control SystemSemi-auto web tension basic control.
FeaturesSmall space demand, best suited to short to medium runs.

4. Inline Rotogravure printing machine 

machines that are used in-line (equipped with other printers) or in a Modular style (also referred to as modular rotogravure printing).

In this case, the printing units are laid in a horizontal line. Simple to add lamination, coating, or slitting units in-line.

Uses: Laminated labels, laminated rolls, and flexible packaging films.

Technical Specification

Printing Speed250–400 m/min
Printing Width600–1600 mm
Printing Stations6–10 colors
Drying SystemEnergy-saving hot air + optional IR.
Control SystemFully automatic PLC + Servo drives.
FeaturesInline laminated and coated; job changeover is fast.

5. Central Drum Rotogravure printing machine

Minimizes roller size and uses one large impression drum, around which several printing units are attached to provide high register accuracy.

Uses: Multicolor printing onto thin films, shrink sleeves, and flexible packaging.

Technical Specification

Printing Speed300–450 m/min
Printing Width800–2000 mm
Printing Stations6–12 colors
Drying SystemTemperature-controlled high-efficiency drying.
Control SystemFiner print register, less wastage, and high automation.
FeaturesFiner print register, less wastage, and high automation.

6. Automatic Rotogravure Printing Machine

Installed with advanced automation systems, which are suitably applicable in large-scale industries that need speed, accuracy, and less manpower.

Uses: Premium packaging, food and beverage wrappers, pharma packaging.

Technical Specification

Printing Speed400–500 m/min
Printing Width1000–2000 mm
Printing Stations8–12 colors
Drying Systemmulti-stage heat air dryer with heat recovery system.
Control SystemPLC + SCADA + Servo Drives + Auto registration.
FeaturesAutomatic roll change, web inspection, and less downtime.

7. Rotogravure Printing Machines by custom design

Special machines that have been developed according to the needs of the clients.

Uses: Niche printing, special laminates, security printing.

Technical Specification

Printing SpeedAccording to the requirement (150-500 m/ min)
Printing Width600–2000 mm
Printing Stations2–12 colors
Drying SystemModified hot air/IR.
FeaturesLamination, slitting, coating and embossing units can be integrated.
Rotogravure Printing Machines are also offered in various configurations and automation levels to suit various industry needs. Starting with stack type to print small scale to automatic central drum gravure machines to print large scale packaging, each can produce high quality, uniform, and economical printing. There is a large variety of standard and custom-made rotogravure printing machines available in India, supplied by manufacturers, suppliers, and exporters to both domestic and international markets.
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