Trusted Rotogravure Printing Machine Manufacturer for Packaging & Printing Industries
Ishan International is one of the prominent Rotogravure Printing Machine manufacturers in India, which provides high-performance printing machines to industries that need precision, speed, and high-quality prints. Our machines can provide uniform performance on a broad variety of materials such as films, foils, laminates, paper, and cardboard.
What is a Rotogravure Printing Machine?
A Rotogravure Printing Machine is an industrial printing process utilizing an Intaglio printing process, in which images are engraved on cylinders. The ink is contained in these engraved cells and then transferred onto the substrate using a pressure roller. It is a high-resolution, sharp, and vibrant printing technology, which is suitable for large-scale industrial production.
How the Rotogravure Printing Machine Works
In rotogravure printing, the image is directly engraved onto a cylinder Printing plate (Usually steel with copper). Then we will fill it with ink in the engraved cells that would be transferred to the substrate. The doctor blade will remove any excess ink. The impression roller will engage with the gravure cylinder, and, applying pressure to the substrate, will transfer the ink to the material.
Types of Rotogravure Printing Machines that we manufacture
High-Speed Rotogravure Printing Machines
- Our high-speed machineries are built on large volume production, fast production, smooth running, and low downtime.
Multi-Colour Rotogravure Printing Machines
- Multi-color rotogravure machines are offered by us to create vivid, multi-layered prints, which are best suited in high-quality packaging and high-quality labels.
Custom Rotogravure Printing Machines
- We produce flexible rotogravure machines that meet your business needs, such as variable width, variable speed, and variable control systems.
The main Components of Our Machines
1.Gravure Cylinder
Well cut with high-quality image transfer
2. Doctor Blade
Cleans up any spare ink so that it prints.
3. Ink Fountain
Provides the cylinder with a steady stream of ink.
4. Impression Roller
Rolls ink onto the substrate.
5. Drying System
High-speed operation, quick-dry technology.
6. Unwinding & Rewinding Units
Smooth feeding and collection of substrates.
Why Select Ishan International Rotogravure Printing Machines?
- High-Speed: Fast machines are used to print in high volume.
- Regularity in Print Quality: Cylinders are precisely engineered to have a consistent color density.
- Versatile Material Printing: Works with plastic films, paper, aluminum foils, and laminates.
- Reliable and Durable: Long-lasting cylinders and a strong structure to use when doing frequent print runs.
- Multi-Color Printing Option: Print multi-color designs in one printing run.
|| ..... Silent Features ..... ||
- Registration Control : Motorized
- 5 Drive System for Unwinder, lnfeed, Main Drive, Outfeed & Rewinder.
- Safety Chuck & Air Shaft.
- System at ‘S’ Roll for quick repeat job Setup.
|| ..... Optional Accessories ..... ||
- Web Video System
- Auto Registration Control System
- Repeat Up to 1100 mm
- Auto Turret System
- Shaft less Cylinder Loading System
- Ink Circulation Pump
|| Application ||
- Flexible Packaging (Snacks, Dairy Snack, Frozen Food Pouches)
- Label and Sticker Printing
- Gift Wraps and Decorative Sheets
- Pharmaceutical and Cosmetic Packaging
- Tobacco and Confectionery Packaging
|| ..... Advantages Of Rotogravure Printing Machines ..... ||
- Professional Print Quality — Rich, Clean, and Sharp Images
- Durability of Cylinders for long print runs
- Cost-effective for high-volume production
- Compatibility with diverse substrates like PET, BOPP, PVC, LDPE, etc.
- Automation and quick setup reduce downtime and labor
|| ..... Technical Specification ..... ||
–Available Models –
IROTO-2 COLOR | IROTO-4 COLOR | IROTO-6 COLOR | IROTO-8 COLOR | IROTO-10 COLOR
Mechanical Speed
At the maximum production level, these machines achieve operation speeds between 150 to 250 meters per minute without compromising print quality.
Unwind/Rewind Capability
The system includes a durable design for handling wrapping and unwinding substrates from 1000 mm diameters through shaftless or air shaft configurations.
Tension Control
The Web Tension Control System regulates substrate tension automatically from start to finish, improving print registration efficiency while reducing material waste.
Registration Control
Thanks to Automatic Registration Control it runs with PLC integration and uses servo motors or line sensor technology to achieve perfect color alignment.
Power Requirement
The final power setup of the chosen machine will depend on all elements we select for customization.
Cylinder Circumference
The system enables flexible print repeat sizes because it works with printing cylinders between 350 mm and 800 mm in diameter.
Web Width Range
The entire range of available models accepts printing substrates between 500 mm to 1600 mm in width, thereby accommodating multiple printing needs.
Drying System
The drying system provides three operation methods consisting of Hot Air and Electric and Gas functions that users can configure based on production needs.
Drive System
The system achieves thorough power control through advanced vector drive technology that supports power regulation by AC or Servo motor operation.
Ink Circulation
The device contains automatic ink delivery technology and pneumatic or electric pumps to keep ink moving steadily through the system.
Printing Material
The machine functions well with LDPE, HDPE, BOPP, PET, Paper, Foil and Laminates as printing materials.
Global Supply & Export
Being one of the largest Rotogravure Printing Machine Manufacturers, we also export machines to various countries, providing quality equipment and efficient shipping, installation, and after-sales services.
We have long-lasting, high-performance rotogravure machines that are of international standard and are trusted by our world clients.
FAQs
It is a high-precision printing device that aims to print high-quality images on flexible surfaces with the help of engraved cylinders.
Take into consideration volume production, type of substrate, width of printing, and automation.
Yes, Ishan International offers specific solutions to your particular industrial needs.
Our machines have low maintenance, and the components are easily accessible to clean and service them.